Optical sensors and chopper wheel and more
Posted: Thu Apr 17, 2014 3:30 am
Hi
I have started another motorbike project, a custom CBX1000 bored out to 1425cc and a whole lot of other trick bits.( sucker for punishment ) but was talked into using a PowerArc triple spark ignition module to replace the OEM system.
Trouble is that the PowerArc product is total junk and we can't get it to work, in fact ,I was having horrible flash backs to a few years again when first setting up my Microsquirt on the Aprilia V twin Cafe racer and the 3600 rpm VR noise related rev limit etc etc.
Actually it was this that got me thinking again about Mircosquirt and if I could adapt some of the great ideas from the PowerArc system into the MicroSquirt unit and run my bike's ignition on MicroSquirt and leave the rubbish parts of the Power Arc behind.
PowerArc the good Stuff:
1) 3 sparks per cylinder per revolution, between 5-10 deg apart before TDC
2) Anti kick back function: ( this has been a big issue for me and my Aprilia V-twin as kick back on my existing system has broken 3 sprag clutches at a now total cost of repair of about $1000 , pretty aggravated about this)
I now know that the kickback problem is largely due to the B&G Manual recommendation that the sync and first fire be set at the earliest calculatable point to give a fast start up ie within a couple of teeth of first tach sync , it means that if the Battery in not fully charge and the cranking is a little slow on a high comp engine , there is a high chance of kick back, as the beast fires early in the starting cycle and potentially at a point where there is minimal momentum in the system, due to motorcycle's small flywheel and low rotating inertia. ie firing too early in the early cycle stops the piston b4 TDC and hence a kickback and $$$$$$$$$.
The PowerArc methodology is such that the system does not turn the coils on to start charging until 1 full rev has been counted , then the first spark only delivered at the end of the 2 rev , at this point the rotating assembly has gained all the momentum it is going to on crank and hence providing the lowest potential for kickback on the starter sprag.
I believe that the Microsquirt manual should recommend that for motorcycles at least, the system be allowed to count as many teeth as it can, before providing sync and firing the first spark on cranking , it might not be 2 revs as in PowerArc but every bit of delay helps reduce the chance of a kickback and broken sprag clutch.
Or maybe there is a way to set the coil to not be switched on for at least 1 rev then you could leave the sync and fire at the regular earliest opportunity after the 2nd sync and so mimic what powerarc are doing and save the sprag clutches.....
3) I would like to use a optical pick up on the bike and a more accurate timing event ie a binary on or off signal scenario and not a rising or falling signal that is very sensitive to system noise and coil ring and and and and and...
So my questions are
1) I see twin spark is now possible on MicroSquirt V3 but what about 3 sparks?
2) Can the first spark on starting be delayed and how ie what are my options?
3) Can Microsquirt handle an optical trigger sensor or 2 ?
4) Can I use a trigger wheel with 72 slots with the optical sensor?
Thats about it really.... too much to ask??
Thanks in advance to anyone with some ideas on how to achieve my dream....
I have started another motorbike project, a custom CBX1000 bored out to 1425cc and a whole lot of other trick bits.( sucker for punishment ) but was talked into using a PowerArc triple spark ignition module to replace the OEM system.
Trouble is that the PowerArc product is total junk and we can't get it to work, in fact ,I was having horrible flash backs to a few years again when first setting up my Microsquirt on the Aprilia V twin Cafe racer and the 3600 rpm VR noise related rev limit etc etc.
Actually it was this that got me thinking again about Mircosquirt and if I could adapt some of the great ideas from the PowerArc system into the MicroSquirt unit and run my bike's ignition on MicroSquirt and leave the rubbish parts of the Power Arc behind.
PowerArc the good Stuff:
1) 3 sparks per cylinder per revolution, between 5-10 deg apart before TDC
2) Anti kick back function: ( this has been a big issue for me and my Aprilia V-twin as kick back on my existing system has broken 3 sprag clutches at a now total cost of repair of about $1000 , pretty aggravated about this)
I now know that the kickback problem is largely due to the B&G Manual recommendation that the sync and first fire be set at the earliest calculatable point to give a fast start up ie within a couple of teeth of first tach sync , it means that if the Battery in not fully charge and the cranking is a little slow on a high comp engine , there is a high chance of kick back, as the beast fires early in the starting cycle and potentially at a point where there is minimal momentum in the system, due to motorcycle's small flywheel and low rotating inertia. ie firing too early in the early cycle stops the piston b4 TDC and hence a kickback and $$$$$$$$$.
The PowerArc methodology is such that the system does not turn the coils on to start charging until 1 full rev has been counted , then the first spark only delivered at the end of the 2 rev , at this point the rotating assembly has gained all the momentum it is going to on crank and hence providing the lowest potential for kickback on the starter sprag.
I believe that the Microsquirt manual should recommend that for motorcycles at least, the system be allowed to count as many teeth as it can, before providing sync and firing the first spark on cranking , it might not be 2 revs as in PowerArc but every bit of delay helps reduce the chance of a kickback and broken sprag clutch.
Or maybe there is a way to set the coil to not be switched on for at least 1 rev then you could leave the sync and fire at the regular earliest opportunity after the 2nd sync and so mimic what powerarc are doing and save the sprag clutches.....
3) I would like to use a optical pick up on the bike and a more accurate timing event ie a binary on or off signal scenario and not a rising or falling signal that is very sensitive to system noise and coil ring and and and and and...
So my questions are
1) I see twin spark is now possible on MicroSquirt V3 but what about 3 sparks?
2) Can the first spark on starting be delayed and how ie what are my options?
3) Can Microsquirt handle an optical trigger sensor or 2 ?
4) Can I use a trigger wheel with 72 slots with the optical sensor?
Thats about it really.... too much to ask??
Thanks in advance to anyone with some ideas on how to achieve my dream....